高压干燥器
吸附式干燥器产品特点
我公司生产的吸附式干燥器分为微热再生干燥器(RN-GZ系列)和无热再生 干 燥 器 (RN-WUGZ系列),是对压缩后的高压气体进行深度脱水和多级过 滤净化处理,控制形式分为手动控制型、半自动控制型、全自动控制型三种。 半自动型只需手动切换倒塔,采用自动控制温度和压力,对吸附剂进行再生, 主阀门采用两通球阀,故障率低。全自动型采用进口PLC+ 触摸屏控制,可定时自动切换倒塔,自动再生,实现24小时无人值守。成套设备含A、B塔、分离器、过滤器、除油器、加热器、减压装置及管路系统等,是气源站的主要配置设备之一 ,已在化工、航空航天、石油化工、机械、电子、仪器仪表等行业,能源领域如:管输天然气脱水、煤层气脱水、瓦斯气脱水、井口气脱水、 沼气脱水、页岩气脱水、焦炉煤气脱水等多个应用场景得到广泛的应用。
我公司生产的RN-GZ系列高压空气微热再生干燥器处理气量从1m³/min- 30m³/min,处理后气体的常压露点可达-55℃~-60℃,含尘最大粒径≤3μm, 进、出口压力降≤0 .05MPa, 再生温度为180℃~230℃,进气含油量≤10mg/Nm³时,排气含油量可达≤0.1mg/Nm³。 当用户对气体露点要求没这么严格,高于-50℃时,可以选用我公司生产的RN-WUGZ系列高压无热再生干燥器。控制方式由用户自行选择,当气质要求常压露点-55℃到-60℃时, 一般选择微热再生干燥方式,高于-50℃一般选择无热再生干燥方式。
1m³/min高压空气干燥器型号
型号
| 再生方式 | 排气压力
| 排气量
| 常压露点 |
RN-WUGZ-1/10 |
Manual no heat | 10MPa | 1m² | -50℃ |
RN-WUGZ-1/15 | 15MPa | 1m³ | -50℃ | |
RN-WUGZ-1/25 | 25MPa | 1m³ | -50℃ | |
RN-WUGZ-1/35 | 35MPa | 1m³ | 50℃ | |
RN-WUGZ-1/40 | 40MPa | 1m³ | -50℃ | |
RN-WUGZ-1/45 | 45MPa | 1m² | -50℃ | |
RN-GZ-1/10 |
Manual heating | 10MPa | 1m² | -55℃到-60℃ |
RN-GZ-1/15 | 15MPa | 1m³ | -55℃到-60℃ | |
RN-GZ-1/25 | 25MPa | 1m³ | -55℃到-60℃ | |
RN-GZ-1/35 | 35MPa | 1m³ | -55℃到-60℃ | |
RN-GZ-1/40 | 40MPa | 1m² | 55℃到-60℃ | |
RN-GZ-1/45 | 45MPa | 1m³ | -55℃到-60℃ |
半自动控制型在型号后面加后缀SZD,全自动控制型在型号后面加后缀ZD。
VRP Series Varnish Removal Oil Purifier
Application
Used in gas and steam turbine, compressor, to remove dissolved and suspended soft pollutants in oil products, sludge and other harmful substances. Avoid turbine failures and expensive oil changes due to paint film problems. When the film is formed, the loss of production is very high. The initial formation of the film is known as a soft pollutant, caused by hot spots in the system, such as bearings, pumps, and high flow on-line filtration. Recent studies have found that the existence of soft pollutants can be divided into dissolved state and suspended state, by removing these soft oxides can avoid the production of paint film. Once the film forms, it will clog valves, filters and other small links, and the life of the oil will be significantly reduced.
The formation of cleaning film will cause the following adverse consequences: valve adhesion, loss of control, resulting in unit failure or startup failure; Filter plugging, limiting oil flow, resulting in oil temperature rise and wear increase; Heat exchange failure, oil temperature rise; Sandpaper surface, increase component wear; Forming paint on the bearing, limiting flow, increasing wear and temperature; Frequent oil changes and system flushes. When the soft pollutants are dissolved in the oil, typically when the oil temperature is above 40℃, they cannot be removed by ordinary mechanical filtration or electrostatic filtration, and these soft pollutants show natural magnetism. For polar absorption, the cooler metal surface "cold spot", i.e. the valve and cooler. When the temperature of the oil is lowered, the thermal stability of the soft pollutants is less than that of the oil, so they are more likely to bake hard on hot surfaces, such as axial shafts.
VRP paint film cleaner. It achieves revolutionary and efficient removal of soft pollutants (dissolved and suspended) from oil products, including gas and steam turbines and compressors under high temperature operation. The warm oil is pumped from the lowest point at the bottom of the tank to the VRP paint film purifier by the equipment's own transfer pump. After cooling treatment (using the thermal stability of the paint film is worse than that of oil), the paint film, particulate matter and moisture are removed by the filter element with wood fiber as the raw material (no need to use ion-exchange resin filter material, greatly saving the cost of use).
Features:
● Increase system reliability and stability. ● No more shutdowns and startup failures caused by paint film.
● No longer need to clean the tank and system flushing. ● Increase jacking oil pressure, more stable bearing temperature.
● Improve the life of oil products, blood additives and system components, such as bearings, valves, seals, etc.
● Great savings can be achieved by avoiding turbine failure and extending the life of oil products. Features:
● Increase system reliability and stability. ● No more shutdowns and startup failures caused by paint film.
● No longer need to clean the tank and system flushing. ● Increase jacking oil pressure, more stable bearing temperature.
● Improve the life of oil products, blood additives and system components, such as bearings, valves, seals, etc.
● Great savings can be achieved by avoiding turbine failure and extending the life of oil products.
Technical Specification
Model |
VRP-10 |
Flow |
10L/min |
Working Pressure |
≤0.5Mpa |
Total Power |
5.55KW |
Power Supply |
AC380V/50Hz |
Overall Dimension |
1466mm×1126mm×1750mm |
Net Weight |
500kg |
Particle contamination degree(NAS1638)
|
≤6grade |
MPC data |
<15 |
■Above size and weight of this equipment are for reference only, the specific data shall be subject to its physical object.
why removing oil varnish?
The causes of varnish in industrial oil systems. We looked at how oil degradation produces submicron that eventually cluster and stick to metal surfaces, turning into varnish. Left unchecked, varnish can lead to varying levels of equipment failure, costly downtime, expensive repairs or, in the worst cases, complete replacement.
When the lubricant inevitably oxidizes and varnish precursors are formed, varnish removal systems are necessary to prevent degradation products from accumulating to the point where varnishing occurs.
Why be concerned about varnish?
Varnish contamination has become a significant maintenance problem in many critical hydraulic and lubrication oil applications, such as gas turbines, compressors, and hydraulic presses. Varnish contamination in Gas Turbine Lube Oil Systems has been a particularly high profile issue over the last decade. A very small amount of varnish that plates out on the metal surfaces within the lube oil system (such as a servo-valve) can cause inefficient operation or prevent the system from starting properly, resulting in a fail-to-start condition or in some cases a unit trip.
how can it be prevented or eliminated?
Our Varnish Removal Systems (VRP) were developed to address the need to properly remove varnish (also known as lacquer, sludge, or tar) commonly found in various lubrication and hydraulic systems. Our process utilizes either granular adsorbent media or depth media filter elements to effectively remove dissolved and suspended oil degradation products (i.e. the cause of varnish). Varnish removal is accomplished with oxidatively stable media, engineered to selectively remove only the varnish-causing contaminants without disturbing the oil's additive package.