Chongqing Lushun Scientific & Technological Development Co., Ltd. is one of the leading manufacturers and suppliers of coalescence separation oil purifier in China. With abundant experience, we are committed to providing high quality customized products with competitive price. Please feel free to buy advanced coalescence separation oil purifier from our factory. Also, quotation is available.
HCP Series Coalescence Separation Oil Purifier
HCP Series Coalescence Separation Oil Purifiers are consisted of coarse filter, second filter, fine filter, coalescence separation filter, oil pump and electrical control system. They have three functions:
filtration and dehydration function to remove emulsified water, free water and impurities.
2)Can be used as oil filling machine only to remove impurities from oil.
Working principle: oil goes through specially made filter from outside to inside, by this direction, the hole of filter layer is smaller and smaller, different layer can prevent different size of impurities. This design improved lifetime and efficiency of filters.
3) There is inner circulation so that operator can replace coalescence and separation filter.
They are usually used as the filtration and dehydration system for turbine oil. With high precision filtration and high efficiency dehydration functions, which can effectively remove impurities, emulsified water and free water from oil, they can improve oil quality, reduce cost of reprocessing and pollution, and lower the cost of maintenance and operation.
Technical Specification
|
Item |
Index |
Unit |
LS-HCP-50 |
LS-HCP-100 |
LS-HCP-200 |
LS-HCP-300 |
|
Technical Parameter for Purifier |
Flow Rate |
L/H |
3000 |
6000 |
12000 |
18000 |
|
Total Power |
Kw |
1.5 |
1.5 |
3 |
4 |
|
|
Working Pressure |
Mpa |
≤0.5 |
||||
|
Oil Temperature |
℃ |
≤70 |
||||
|
Working Power Supply |
V |
380V/50Hz(or at user's option) |
||||
|
Inlet/Outlet Diameter |
mm |
32 |
40 |
50 |
65 |
|
|
Weight |
Kg |
390 |
500 |
800 |
1200 |
|
|
Overall Dimension (L×W×H) |
cm |
130×110×130 |
160×120×150 |
170×125×180 |
210×125×160 |
|
|
Oil Index After Treatment |
Water Content |
PPm |
≤100(GB/T7600) |
|||
|
Filtration Precision |
μm |
≤10 |
||||
Advantages
High-Efficiency Demulsification and Integrated Dehydration Design
Utilizing specially designed coalescing and separating filter elements, it integrates precision filtration with highly efficient demulsification and dehydration functions. It can quickly remove large amounts of emulsified water, free water, and impurities from the oil without heating. The dehydration speed is industry-leading, making it particularly suitable for processing light oils with high water content.
Multi-Stage Filtration Ensures High Cleanliness
The system consists of a rough filter, a second filter, a fine filter, and a coalescence separation filter, which can effectively intercept contaminant particles of various sizes. This multi-stage filtration design not only extends the service life of the filter elements and improves filtration efficiency but also ensures that the cleanliness of the treated oil reaches the NAS Grade 6 standard.
Unique Internal Circulation System Extends Service Life
The equipment features an internal circulation loop. In standby or idle states, the oil can circulate within the system. This design effectively reduces the workload of the coalescer and separator filter elements, significantly extending the lifespan of these core consumables and lowering operational costs.
Intelligent Control and Easy Operation
An optional PLC intelligent control system is available, supporting touch screen operation and dynamic display functions. Users can also opt for an intelligent IoT module to enable remote monitoring and management, greatly enhancing operational convenience and automation levels.
Flexible Configuration and Customization Options
Various optional modes are provided to adapt to different working conditions. In addition to the basic filtration and dehydration functions, it can also be used independently as an oil refueling machine. Furthermore, it supports optional online water content detectors, particle counters, and static charge neutralization modules to meet high-precision monitoring and purification requirements.
High-Quality Materials Ensure Safety and Durability
To guarantee oil purity and equipment corrosion resistance, all oil-contact parts (such as pipes and valve bodies) are made of stainless steel. This not only prevents secondary contamination but also enhances the chemical stability and durability of the equipment when processing various types of turbine oils.
Application
Turbine Oil System Maintenance: HCP Series Coalescence Separation Oil Purifiers Used for the purification of turbine oil (transmission oil) in power plants, chemical plants, and marine propulsion systems. It efficiently removes emulsified water, free water, and fine particulate impurities from the oil to prevent oil degradation from causing bearing wear or governor system failure, ensuring the safe and stable operation of the unit.
Hydraulic System Oil Regeneration: Suitable for the purification of hydraulic oil in large construction machinery, metallurgical equipment, and injection molding machines. Through multi-stage filtration and coalescence dehydration, it restores the oil cleanliness to NAS Grade 6, extending the service life of hydraulic components and reducing downtime due to failures.
Light Fuel Pretreatment: Can be used for the dehydration and impurity removal of light fuels such as diesel and kerosene. It is particularly suitable for the purification of high-water-content fuel oil before refueling, preventing moisture from entering the engine or combustion system and causing corrosion or reduced combustion efficiency.
Online Purification of Lubricating Oil Circulation Systems: Supports continuous online filtration and dehydration of lubricating oil during equipment operation, eliminating the need for shutdowns and oil changes. This reduces maintenance costs and is suitable for production lines or critical equipment with high continuity requirements.
High-Precision Refueling Operations: Can be used as a standalone refueling machine equipped with high-precision filter elements. It ensures that the oil dispensed to precision equipment (such as CNC machine tools and aviation ground support equipment) meets extremely high cleanliness standards, preventing equipment damage caused by oil contamination.
Smart Monitoring and Remote Operation & Maintenance Scenarios: Offers optional PLC touch screen control, IoT modules, and online water/particle detectors. This enables remote status monitoring and data logging, making it ideal for unattended substations, remote offshore platforms, or centralized management in large factories.
FAQ
Q:What is the primary function of the HCP Series Coalescence Separation Oil Purifiers?
A:The HCP Series is designed for coalescence separation, integrating precision filtration with high-efficiency demulsification and dehydration. Its main function is to remove emulsified water, free water, and solid impurities from turbine oil and other light oils without requiring heating.
Q:Can this machine be used as a standalone oil refueling unit?
A:Yes. In addition to purification, the HCP Series can operate independently as an oil refueling machine. It features a multi-stage filtration system (rough, semi-fine, and fine filters) that ensures high cleanliness during the oil transfer process, preventing contamination when filling equipment.
Q:What level of oil cleanliness can be achieved?
A:The equipment is capable of achieving a cleanliness level of ≤ NAS Grade 6. This high standard is maintained through its specialized filter elements which intercept particles of varying sizes, significantly extending the service life of both the filters and the hydraulic components they protect.
Q:Does the HCP Series require heating to remove water?
A:No, heating is not required for the dehydration process. The machine utilizes a unique coalescence separation principle that physically separates water from oil at ambient temperatures. This "cold" dehydration method is energy-efficient and prevents the risk of oil oxidation or degradation often associated with thermal treatment.
Q:Is the system equipped with smart monitoring capabilities?
A:Yes, the HCP Series offers advanced customization options. Users can opt for a PLC intelligent control system with a touch screen interface for dynamic status display. Additionally, it supports integration with IoT modules, online water content detectors, and particle counters for real-time, remote monitoring of oil quality.
Q:What materials are used for the oil flow components?
A:To ensure durability and prevent secondary contamination, all oil-contact parts-including pipelines and valve bodies-are constructed from stainless steel. This material choice provides excellent corrosion resistance and maintains the chemical stability of the purified oil.
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