Chongqing Lushun Scientific & Technological Development Co., Ltd. is one of the leading manufacturers and suppliers of varnish removal system in China. With abundant experience, we are committed to providing high quality customized products with competitive price. Please feel free to buy advanced varnish removal system from our factory. Also, quotation is available.
VRP Series Varnish Removal System
VRP Series Varnish Removal System is designed for gas and steam turbines and compressers to remove dissolved and suspended soft pollutants, sludge, and other harmful substances from oil.These soft pollutants, often caused by system hot spots, are precursors to paint film formation; removing them early prevents the film from developing.If left unchecked, paint film can clog valves and filters, leading to turbine failures, costly oil changes, and significant production losses.
Technical Specification
|
Model |
VRP-10 |
|
Flow |
10L/min |
|
Working Pressure |
≤0.5Mpa |
|
Total Power |
7KW |
|
Power Supply |
AC380V/50Hz |
|
Overall Dimension |
190cm×140cm×190cm |
|
Net Weight |
500kg |
|
Particle contamination degree(NAS1638) |
≤6grade |
|
MPC data |
＜15 |
The machine size and exterior size only as a reference. The exact size acconding the machine practicality size
Advantages
Extends the life of oil, additives, and system components, such as bearings, valves, seals, etc.
Avoiding turbine failures and extending oil life can achieve significant savings.
Increases system reliability and stability.
Eliminates shutdowns and startup failures caused by varnish.
No longer need to clean oil tanks and flush the system.
Improves jacking oil pressure and provides more stable bearing temperatures.
Application
Gas and Steam Turbine System Maintenance: VRP Series Varnish Removal System Used to remove dissolved and suspended soft pollutants, sludge, and other harmful substances from oil, preventing unit failures and high oil change costs caused by varnish formation, and ensuring stable equipment operation.
Compressor Lubrication System Purification: Suitable for various industrial compressors. By removing soft oxides from the oil, it prevents varnish from clogging precision components such as valves and filters, extending the service life of lubricants and system components.
High-Flow Online Filtration Scenarios: Especially suitable for online filtration in high hot-spot areas such as bearings and pumps, effectively intercepting soft pollutants generated by high temperatures and preventing their deposition in the system to form varnish.
Preventive Maintenance and Oil Regeneration: Intervenes before varnish forms or is in its early stages, removing pollutants through physical means to avoid subsequent shutdowns, startup failures, and the need for system flushing caused by varnish, achieving significant cost savings.
Enhancing System Reliability and Stability: By maintaining oil cleanliness, it improves jacking oil pressure and ensures more stable bearing temperatures, thereby enhancing the overall operational reliability and safety of the system.
Replacing Traditional Chemical Cleaning Solutions: Without the need for ion exchange resin filter media, it relies solely on wooden fiber material filter elements to efficiently remove varnish, particulates, and moisture, offering an environmentally friendly and highly efficient pure physical purification solution.
FAQ
Q: What is the main function of the VRP varnish removal oil purifier?
A: It is designed to remove dissolved and suspended soft contaminants, sludge and varnish forming substances from oil in gas turbines, steam turbines and compressors, preventing equipment failures caused by varnish.
Q: Can common filters remove these soft varnish forming contaminants?
A: No. Soft contaminants dissolved in oil at temperatures above 40℃ cannot be removed by conventional mechanical filtration or electrostatic filtration. Special varnish removal treatment is required.
Q: What benefits can we get after using this VRP oil purification machine?
A: It can extend the service life of oil, additives, bearings, valves and sealing parts; avoid unexpected shutdowns; improve system reliability and reduce oil change related costs.
Q: What is the MPC value and its safety standard?
A: MPC is the monitoring index for varnish contamination. An MPC value below 15 means normal condition; 15 30 requires monitoring; values over 30 indicate a dangerous varnish risk. After purification, the MPC value of oil can be kept below 15.
Q: What are the core technical specifications of the VRP 10 model?
A: The VRP 10 model has a processing flow of 10L/min, working pressure ≤0.5MPa, total power of 7Kw, 380V/50Hz power supply, and the particle cleanliness can reach NAS 1638 ≤Class 6.
Q: Does this VRP Series Varnish Removal System require expensive filter element consumables?
A: No. The cooled oil is treated with wood fiber medium filter material, which greatly cuts down your long term consumable cost.
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