Chongqing Lushun Scientific & Technological Development Co., Ltd. is one of the leading manufacturers and suppliers of pipeline flushing machine in China. With abundant experience, we are committed to providing high quality customized products with competitive price. Please feel free to buy advanced pipeline flushing machine from our factory. Also, quotation is available.
pipeline flushing machine
GCC-L Series Pipeline Flushing Machine is developed to tackle welding slag, rust, dust and other residual contaminants generated during the construction of hydraulic pipelines in shipbuilding and metallurgy industries. It performs offline flushing and load-testing for hydraulic pipelines for new commissioning and post-maintenance scenarios. Optimized for hydraulic piping conditions of large-size vessels and complete metallurgical equipment, the unit delivers circulating flushing and testing for pipelines with various process media including hydraulic oil, lubricating oil and diesel.
Technical Specification
|
Item |
Unit |
LSGCC-600L |
LSGCC-800L |
LSGCC-1000L |
LSGCC-1600L |
LSGCC-2000L |
LSGCC-2400L |
LSGCC-3600L |
LSGCC-4000L |
|
Max.Flushing Rate |
L/min |
600 |
800 |
1000 |
1600 |
2000 |
2400 |
3600 |
4000 |
|
Flushing Pressure |
Mpa |
≤2(can be customized.) |
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|
Filtering Stages |
3stages. |
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|
Filtration Precision |
Level 6～8(NAS1638) |
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|
Motor Power |
KW |
18.5 |
30 |
37 |
45 |
75 |
2×37 |
2×55 |
2×75 |
|
Heating Power |
Kw |
18 |
18 |
18 |
36 |
36 |
36 |
54 |
54 |
|
Total Power |
Kw |
44 |
56 |
63 |
95 |
123 |
124 |
184 |
224 |
|
Power Supply |
V |
380V/50Hz(can be customized.) |
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|
Net Weight |
kg |
2600 |
2800 |
3000 |
3600 |
3700 |
3800 |
4500 |
5000 |
|
Overall Dimensions(L×W×H) |
mm |
900×1600×2000 |
2600×1800×2000 |
2900×2000×2250 |
3100×2050×2400 |
3300×2050×2400 |
3600×2100×2400 |
3800×2100×2400 |
4500×2100×2400 |
|
Max. Pipeline Diameter |
mm |
DN80 |
DN80 |
DN100 |
DN125 |
DN125 |
DN125 |
DN150 |
DN150 |
Note: The maximum fushing diameter is to ensure that the flow of hydraulic fluid in the tube when the turbulent flow of the theoretical calculation.
Advantages
- Equipped with a 3-stage precision filtration structure, it consistently achieves NAS 6-8 cleanliness during circulating flushing and effectively removes construction residues such as welding slag, scale and dust from pipelines.
- Specially optimized for large-bore, long-run, high-capacity hydraulic pipelines in shipyards and metallurgical heavy-industry sites, meeting project requirements for offline flushing and pipeline load pressure testing.
- Supports circulating flushing for hydraulic oil, lubricating oil and diesel pipelines. One unit handles different media on-site without equipment replacement.
- Fully integrated with high-flow screw pump, heating system, oil reservoir, electric control system and sampling port. High-speed large-volume circulating fluid powerfully strips stubborn dirt and adhered contaminants from pipe walls for thorough dead-zone-free flushing. An optional inline particle-detection module enables visual cleanliness acceptance inspection.
- Compact footprint for easy on-site handling and placement. Simple operation, low operating noise and reliable performance. Flow-rate models cover 600-4000 L/min to suit heavy-duty pipeline flushing projects of all sizes.
Application
Mainly applied at shipyard and metallurgical heavy-industry sites for offline flushing and load testing of hydraulic pipelines on large-size vessels and complete metallurgical equipment. It conducts decontamination cleaning for newly-installed pipelines before commissioning as well as impurity removal for hydraulic-oil, lubricating-oil and diesel pipelines during major equipment overhaul and maintenance.
FAQ
Q: What principle does this pipeline flushing machine adopt to remove dirt from pipe walls?
A: A temporary closed circulating loop is formed. The high flow screw pump generates high velocity fluid to strip contaminants adhered to pipe inner walls, and impurities are trapped by the multi stage filter assembly.
Q: Is flushing pressure adjustable or customizable?
A: Standard flushing pressure is ≤2 MPa. Custom pressure parameters are available upon request.
Q: What factors affect the final flushing cleanliness result?
A: Key factors include flushing flow velocity, initial contamination level of pipelines, filter element condition and flushing duration. Periodic inspection and replacement of filter elements are required to maintain target NAS 6 8 cleanliness.
Q: Is the inline particle detector supplied as standard equipment?
A: No. It is an optional upgrade and not included in standard delivery scope.
Q: Can I order units with non standard flow rate specifications?
A: Apart from standard models ranging from 600 L/min to 4000 L/min, non standard flow rate requirements can be submitted for project specific evaluation.
Q: Can this machine be used for online flushing of operating hydraulic systems?
A: This unit is designed primarily for offline pipeline flushing. Online flushing for running production systems is not recommended.
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